2022-06
Chapter 3

3.2.17 Flexible hose

Function
A flexible hose is used in an air transport system to connect a vent, valve or vent plenum to an air duct.

Material quality and thicknesses
For normal comfort ventilation, flexible hoses are manufactured from the following materials:

  • Aluminium
    Aluminium straps according to NEN-EN 573 are used for manufacturingaluminium flexible ducts. The thickness of the material depends on the typeof hose and on the supplier. The minimum band thickness is 0.095 mm;
  • Aluminium foil
    The hose is composed of layers of aluminium and polyester foil oraluminium polyester laminate in which a spiral wire is incorporated. Thethickness of the material depends on the type of hose and on the supplier;
  • Plastic
    The hose is manufactured from a fibre-reinforced synthetic cloth or from avinyl-coated fabric cloth incorporating a spiral wire. The thickness of thematerial depends on the type of hose and on the supplier.

The spiral wire is made of steel; concealed or non-concealed, if necessary with a coating. Hoses are available in three versions:

  • uninsulated;
  • thermally insulated;
  • acoustically insulated.

Fire resistance
If required, the fire resistance must be specified in accordance with the fire classifications in the NEN-EN 13501-1.

Dimensions
The nominal sizes available for intermediate flexible hoses are standardized to NEN-EN 13180 and can be selected as shown in the table (see right). The dimensions depend on the manufacturer.
The flexible hoses are usually supplied in a compressed version. The hose must be stretched out before use. After stretching, the hose should be no more than 3% shorter than the nominal length specified by the supplier. The lengths available vary by manufacturer and are available from 1 to 10 metres when extended. When compressed, the lengths are 0.4 to 3 metres, depending on the type and manufacture of the hose. The aim should be to use a minimum of 0.5 to a maximum of 1.5 metres of hose. If a longer length has to be used, the hose must be properly clamped.

Cutting of uninsulated hoses:

  • Stretch out the hose properly; an incomplete stretch leads to unnecessarypressure loss;
  • Measure the correct length and mark this point with a felt-tip pen; never use more hose than absolutely necessary;
  • Between the spiral windings, cut the material along its full circumference;
  • Use a pair of cutters to cut the spiral of the hose;
  • Cut away the excess spiral.

Cutting of insulated hoses:

  • Stretch out the hose properly; an incomplete stretch leads to unnecessarypressure loss;
  • Measure the correct length and mark this point with a felt-tip pen; never use more hose than absolutely necessary;
  • Using a sharp knife, cut through the outer layer, insulating material andinner hose;
  • Cut the hose along its full circumference and use a pair of cutters to remove the cut the spiral of the inner hose;
  • Cut away the excess spiral;
  • Using scissors, remove any excess insulation material.
Flexible hose

Flexible hose

3.2.17.1 Assembly instructions

Installation of uninsulated hoses:

  • Shorten the hose correctly;
  • Push the hose at least 40 millimetres over the connection;
  • Then secure the hose with a sturdy hose clamp or by using a tie wrapwhich should be tightened with the appropriate pliers and preload;
  • The hose may also be mounted using a so-called "guso" ring. This shouldbe done according to the installation instructions of the suppliers.

Installation of insulated hoses:

  • Shorten the hose correctly;
  • Push back the insulating material and the outer casing a little and tape theouter casing, including the insulating material, firmly and airtight to the inner hose;
  • Push the hose at least 40 mm over the connection;
  • Preferably use tape with a width of at least 50 mm;
  • Clamp the outer casing with the inner hose on to the connection usinga sturdy hose clamp or by using a tie-rap which must be tightened with the appropriate pliers and the prescribed preload;
  • Use aluminium tape for pure aluminium and aluminium foil hoses and use plastic tape for plastic hoses;
  • The hose may also be mounted using a so-called "guso" ring. This must bedone according to the installation instructions of the suppliers.

Suspension points:

  • The maximum permissible sagging the hose, between two fixing points, shallnot exceed 50 mm (measured at the centre);
  • The distance between two suspension points can vary between 1.5 and 3 metres. This size depends on the type of hose that is used.

Braces:
A hose is generally very flexible and can be deformed quite easily. Deformation reduces the internal diameter and increases the pressure loss. Therefore, when bracing (e.g. by perforated band) make sure that the hose is not reduced in diameter. Also support the hose at least over half its circumference.

Bends:
According to NEN-EN 13180 the bending radius of a flexible duct must comply with R = d. However, this minimum bending radius results in a large pressure drop. Therefore, the aim should be to have the largest possible bend. For flexible hoses a minimum bending radius of R = d + 2 x insulation thickness must be observed. Manufacturers recommend a minimum bending radius of two times the diameter (d). Double bends should be avoided.

Connection to ducts and fittings:
The connection of flexible hoses to ducts and components must be made with due care. If hoses are installed in a sharp bend immediately after connection to the duct or fixture, a supporting bracket must be installed. Flexible hoses can break if duct connection is too "sharp". When connecting to a light fitting or air component, the most "direct" connection possible should be made, taking into account what has been described above. Too many bends in the hose increase the pressure loss unnecessarily and can cause noise. A minimum bending radius results in a large pressure drop. Therefore the aim should be a bend as wide as possible with a straight inlet of 2 x the diameter (d). For flexible hoses, a minimum bending radius of R = d + 2 x insulation thickness should be used. Suppliers recommend a minimum bending radius of twice the diameter. Double bends should be avoided.

3.2.17.2 Static electricity

In a number of situations, especially with plastic hoses, the build-up and discharge of static electricity can cause an explosion hazard. By connecting the spiral wire of the flexible hose to an earth wire, the build-up of static electricity can be minimised. This work is carried out by third parties.

Insulation
Thermally insulated hoses have an inner hose similar to uninsulated hoses. The hose is wrapped with a thermally insulating material like glass wool or rockwool. Around the insulation an outer cover of reinforced aluminium polyester laminate is applied, possibly with a steel spiral.
Acoustically insulated hoses have a spirally reinforced inner hose of glass fibre mesh, wrapped with an acoustic material such as glass wool or rock wool. Around the insulation an outer layer is placed of reinforced aluminium laminate or plastic foil, possibly with a steel spiral. Between the inner pipe and the insulation a foil layer can optionally be applied which prevents particles of the insulation from entering the duct.

Airtightness
The air leakage occurring in the air transport route must be limited in order to minimise the energy consumption of the air-conditioning installation. Unless stated otherwise in the specifications, Luka uses class C as the airtightness requirement. Flexible hoses therefore have to meet at least airtightness class C according to NEN-EN 13180.

Sustainability aspects
Stretch the hose out completely before assembly; an incompletely stretched hose leads to unnecessary pressure loss and thus higher energy consumption of the air handling unit.

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